ZOOMRY
In the context of rapid globalization and industrial development, the demand for efficient bulk material handling in ports, mines, and steel plants continues to grow. How to achieve fast and environmentally friendly loading and unloading of coal, ores, and grains has become a critical challenge for enterprises aiming to reduce operational costs and enhance competitiveness.
As an industry-leading solution, the radial shiploader has emerged as an "efficiency multiplier" for ports and bulk cargo yards, thanks to its unparalleled throughput capacity of 8,400 tons per hour, 360° flexible rotation range, and mobile design adaptable to complex terrains. Zoomry Heavy Industries, a globally recognized mobile shiploader manufacturer, leverages proprietary technologies and a worldwide service network to deliver cost-effective bulk material handling solutions to international clients.
Technical Analysis of the Radial Shiploader
Working Principle of the Radial Shiploader
The core function of the radial shiploader is to enable efficient transfer of bulk materials from land to ship holds through integrated engineering. The process begins at the hopper and feeding system, which supports multiple input methods—manual, excavators, or truck unloaders (such as Zoomry’s high-efficiency truck unloader). Equipped with anti-blocking liner plates and vibrating feeders, the system ensures uniform material flow onto the Conveyor Belt. The telescopic boom, constructed from high-strength steel with adjustable lengths (20-50 meters), uses hydraulically driven pitch control to precisely align with the height and distance of ship hatches. Simultaneously, the 360° rotating slewing mechanism, governed by a PLC automation system, enables intelligent positioning to direct materials accurately into target holds. Powered by variable-frequency drives and wear-resistant idlers, the entire conveyor system guarantees stable operation at 8,400 tons per hour, meeting the demands of continuous bulk material operations.
Advantages of the Radial Shiploader
- Mobility: Unlike traditional rail-mounted shiploaders, Zoomry’s radial shiploader features all-terrain tires or crawler tracks, enabling rapid relocation and reducing port infrastructure costs.
- Intelligent Control: Integrated PLC and HMI interfaces support remote monitoring, fault diagnostics, and automatic collision avoidance, minimizing manual intervention.
- Eco-Compliance: Fully enclosed conveyor belts paired with dry mist dust suppression systems effectively curb particle emissions, meeting stringent environmental regulations in Europe, North America, and Southeast Asia.
Application Scenarios of the Radial Shiploader
The radial shiploader’s versatility makes it indispensable across industries:
- Port Bulk Loading: For coal, iron ore and other bulk materials loading operations, the 360° rotation capability and telescopic boom of the radial shiploader can quickly adapt to hatch layouts of vessels with different tonnages, improving terminal turnover efficiency.
- Mine Material Transfer: For complex terrains in open-pit mines, the all-terrain mobility of the radial shiploader allows direct access to mining areas, rapidly transporting ores to transfer points or stockyards via the belt system.
- Grain Logistics Hub: In grain storage scenarios, the enclosed conveying and dust-proof design of the radial shiploader prevents grain loss, while the precise positioning of the telescopic boom enables connection with various transport carriers like barges and trucks.
- Steel Plant Raw Material Handling: Used for loading or stockpiling raw materials like coke and iron ore powder, the radial shiploader reduces plant logistics bottlenecks through high-throughput conveying, ensuring production continuity.
- Chemical Bulk Processing: For materials prone to caking like fertilizers and salts, the anti-blocking vibrating feeder system of the radial shiploader guarantees stable feeding, avoiding efficiency losses caused by shutdowns for cleaning.
| Application Scenario | Key Functionality | Compatible Materials | Core Advantages |
|---|---|---|---|
| Port Bulk Loading | 360° rotating boom with precision positioning | Coal, iron ore, aggregates | 8,400 T/H throughput, 30-50% port efficiency improvement |
| Mine Material Transfer | All-terrain mobility, direct truck unloader integration | Copper ore, bauxite, limestone | Eliminates secondary handling, 80,000 T/day capacity |
| Grain Logistics | Enclosed dust-proof conveying, moisture monitoring | Wheat, corn, soybeans | <0.1% grain loss, multi-carrier compatibility |
| Steel Plant Operations | High-temperature resistant belts, automated feeding | Coke, iron ore pellets | 60% reduction in material retention time |
| Chemical Material Handling | Corrosion-resistant hoppers, anti-bridging design | Fertilizers, industrial salt | 90% fewer blockages, minimized downtime |
▲ Zoomry’s radial shiploaders support customization, including BeiDou positioning (mining) and explosion-proof motors (chemical plants).
Zoomry: A Professional Mobile Shiploader Manufacturer
As a leading mobile shiploader manufacturer in China, Zoomry competes with global brands like Telestack and Superior Industries, offering three core advantages:
Customized Design & Rapid Delivery
- Pre-Sales Collaboration: From initial project planning to 3D simulation, Zoomry tailors solutions to port layouts and material properties (viscosity, moisture, particle size). Examples include stainless steel hoppers for corrosive salt mines and chain cleaners for sticky materials.
- Modular Production & Local Assembly: Standardized modules (booms, slewing mechanisms) combined with regional assembly hubs in Southeast Asia and the Middle East reduce delivery times to 1-3 months—60% faster than European suppliers.
- Longevity Commitment: Structural lifespan exceeds 15 years, with chromium-plated idlers and rollers enduring 150,000 hours of operation, validated by 30,000-hour durability testing.
Patented Technologies for Performance & Safety
- Anti-tilt Hydraulic Outriggers: The radial shiploader is equipped with high-precision pressure sensors and an auto-leveling system, ensuring stability on soft ground, slopes and other complex terrains with tilt tolerance <0.5°, guaranteeing safe operation under 8,400 TPH heavy-load conditions.
- Boom Anti-collision System: Using LiDAR and AI algorithms to scan obstacles within the working radius in real-time, automatically triggering emergency braking to prevent collisions with ships or port facilities.
- Smart Predictive Maintenance: The radial shiploader features built-in IoT sensors that monitor motor temperature, belt tension and other parameters, providing early warnings for potential failures to reduce unplanned downtime.
Global Service Network & Cost Efficiency
Zoomry provides global customers with comprehensive "theory + practice" technical training covering the entire knowledge system from basic operation to complex maintenance. The training is divided into three phases: Basic operation training focuses on PLC control interface functions, emergency fault response procedures and safety standards to ensure operators quickly master core operations like equipment start/stop and parameter adjustment; Advanced maintenance training provides hands-on guidance for professional skills including belt replacement calibration, hydraulic system pressure debugging and slewing mechanism maintenance, while simulating typical fault scenarios to improve emergency response capabilities. Additionally, customers can directly connect with Zoomry's dedicated engineering team through the online support system, utilizing AR remote collaboration technology for real-time diagnosis of complex issues - engineers can simultaneously annotate 3D equipment models and guide on-site personnel through step-by-step repairs, significantly reducing equipment downtime.
Synergistic Solutions: Zoomry as a Premier Truck Unloader Manufacturer
Efficient bulk handling relies on seamless equipment integration. Beyond being a mobile shiploader manufacturer, Zoomry is a global leader in truck unloader manufacturing. The “truck unloader + shiploader” combo streamlines material transfer:
Zoomry’s truck unloaders offer wheeled (ZRLS series) and crawler (ZRLD series) configurations for ports and mines. Key features include:
- High-Speed Unloading: Hydraulic tipping platforms handle 60-100T trucks in 3 minutes, feeding materials directly to shiploader hoppers via underground tunnels.
- Massive Capacity: 200-1,800 T/H throughput with 1,400-1,800 mm belt widths, ideal for coal and ore.
- Robust Construction: Heavy-duty truck chassis, 6.3m discharge height, and customizable hoppers (3.5-5.7m width) accommodate oversized truck beds.
- Smart Power Systems: 22.2 kW electric/hydraulic drives with 12.1% (8.7°) climbing capacity for steep terrains.
This integrated system triples material turnover efficiency while cutting energy consumption by 30%.
From ports to mines, Zoomry empowers global industries to achieve intelligent bulk material handling through innovation and customer-centric values.
Take Action Now:
Zoomry Official Website | Tel: +86 131-6401-6717 | Email: oversea@zoomry.cn
