With the continuous growth of global bulk commodity trade, increasing port throughput, mineral resource development, and agricultural processing demands, truck unloaders have become critical equipment for enhancing supply chain efficiency in bulk material logistics. According to the International Association of Ports and Harbors, global bulk port handling volume exceeded 15 billion tons in 2023, while traditional manual unloading methods struggle to meet requirements for high efficiency and low-cost operations.

Zoomry Heavy Industry, as a global leader in bulk material handling solutions, has achieved large-scale applications of its self-developed truck unloader technology in major ports, mines, and grain storage projects across over 40 countries. Through modular design, intelligent control systems, and full lifecycle cost optimization, Zoomry not only helps clients reduce operational costs by over 30% but also establishes itself as a top-tier international brand with "zero accidents, high reliability" performance.

---

Zoomry Heavy Industry: Global Bulk Material Handling Expert

Corporate Strength & Certifications

Founded in 2002, Zoomry specializes in R&D and manufacturing of bulk material handling equipment, with annual R&D investment accounting for 15% of revenue and over 200 international patents. Its truck unloader series complies with ISO 9001, CE, and TÜV certifications, meeting global stringent environmental regulations including IMO Tier III emission standards.

Product Portfolio

Beyond truck unloaders, Zoomry offers a complete intelligent equipment system covering the entire bulk material handling chain:

• Mobile shiploader: Equipped with 6-DOF hydraulic compensation and AI visual positioning systems, it automatically corrects ship roll caused by tides (±8° compensation range), achieving a maximum capacity of 8,400 t/h with loading surface flatness error ≤0.3%. Closed chute design and dry mist suppression technology maintain dust emissions <2.5g/ton, complying with IMO Tier III standards.
• Telescopic Stacker: Multi-section hydraulic boom (18-58m reach) with -15° to +30° pitch adjustment. Dynamic stowage algorithms optimize stacking patterns based on material angle of repose (e.g., 32° for coal, 35° for iron ore), increasing yard utilization by 40%. Weather-resistant steel and IP66 rating ensure 10+ years of stable operation in coastal saline environments.
• Intelligent Belt Conveying System: Integrates 3D material flow scanning via millimeter-wave radar and variable-frequency vector drives. Adjustable belt width (800-2200mm) and 0-22° inclination adaptability, with dynamic flow control achieving 200-6,000 t/h precision. Air-cushioned chutes reduce material breakage to <0.5%.

Core Competitive Advantages

Modular Design

• Functional expansion: Online screening (±1mm accuracy), precision weighing (error ≤0.2%), or X-ray foreign object detection modules can be added within 2 hours via standardized interfaces.
• Rapid reconfiguration: Belt width change completed in <10 minutes (vs. 4-6 hours traditionally); snap-on wear-resistant ceramic liners enable single-operator replacement.

Intelligent Maintenance

• Predictive upkeep: truck unloader 2,000+ sensors monitor 18 parameters including bearing temperature (±0.5°C) and vibration (0-2000Hz). Machine learning algorithms predict failures 72 hours in advance, reducing unplanned downtime by 70%.
• Digital twin: 5G-enabled 3D models allow remote load testing and lifespan simulation, cutting maintenance response time to 15 minutes.

Lifecycle Cost Optimization

• Energy management: Permanent magnet synchronous motors and regenerative braking systems reduce energy consumption to 0.45 kW·h/ton (35% lower than peers), saving over ¥500,000 annually (for 1,000 t/h units).
• Extended durability: Nitrided rollers (HRC60+ hardness) and aramid-core belts (6,000 N/mm² tensile strength) achieve MTBF exceeding 12,000 hours.

---

Core Functions of Zoomry Truck Unloaders

Operational Principles

1. Hopper Reception

   • Reinforced low-profile hopper (3.5-5.7m width customization) accommodates 20-100 ton trucks. 12.1% ramp gradient (8.7° inclination) ensures safe truck access.
   • Dual/quad-lane configurations support continuous multi-truck operations, withstanding 800 kN/m² pressure.

2. Belt Conveying

   • Heavy-duty steel chassis with 1400-1800mm belts achieves 200-1800 t/h throughput via variable-frequency drives, reaching 6.3m elevation.
   • Optimized grizzly screens (±1.5mm tolerance) automatically separate oversized particles for coal, ore, and grain applications.

3. Telescopic Distribution

   • Wheeled/crawler dual-mode chassis with 12° tilt compensation ensures stability on uneven terrain.
   • Hydraulic telescopic boom (4-18m range) and laser positioning enable ±50mm horizontal accuracy and 2 cm/m vertical drop control.

Technical Features

Intelligent Anti-Blocking System

32-point array pressure sensors (±0.2% FS accuracy) monitor material accumulation, triggering 3-stage vibration (5/10/15Hz) to clear sticky slurries or frozen coal. Adjustable grizzly screens (±1.5mm) separate oversized materials.

Full-Scene Dust Suppression

The system employs a two-stage containment strategy: Primary dry mist suppression delivers 5-10μm water droplets with 98% coverage efficiency, while a negative-pressure recovery unit (3,000 m³/h airflow capacity) reduces PM10 fugitive emissions to <3 mg/m³. This dual-mechanism design complies with IMO 2020 guidelines and ISO 21873 global dust control standards.

Ultra-Low Energy Configuration

22.2 kW electric/hydraulic dual-power pack (optional diesel assist) with regenerative braking reduces energy use to 0.45 kW·h/ton. Super-duty tires (load index 184/182L) or crawler chassis (<80 kPa ground pressure) handle 12.1% gradients on muddy/rocky terrain.

Smart Hydraulic Stabilization

Proportional valve closed-loop control (±0.5 MPa pressure compensation) limits belt speed fluctuation to ≤±1% on crawler chassis. 6.3m discharge height suits VALEMAX ore carriers. 1400-1800mm belt width change completed in 15 minutes.

Product Specifications & Scenarios

Key Configuration	ZRLD-TU1400 Truck Unloader	ZRLD-TU1800 Truck Unloader
Capacity	200-1000 t/h	500-1800 t/h
Chassis Type	Wheeled (±35° steering)	Crawler (12.1% gradeability)
Power Module	2×22 kW motors	3×22 kW motors + hydraulics
Hopper Width	3.5-5.7m (40-ton trucks)	5.7m (60-ton mining trucks)
Typical Use	Grain storage/steel plants	Iron ore ports/coal terminals

Please contact us using the info below if you have any questions about Trusted Global Truck Unloader manufacturers

• Zoomry official website
• +86 131-6401-6717
• oversea@zoomry.cn

---

Global Service System & Value Assurance

Core Service Framework

1. Extended Lifespan & Quality
   Key components: Nitrided rollers (HRC60+) and aramid-core belts ensure ≥10-year design life with MTBF >12,000 hours.

2. 24/7 Intelligent Maintenance
   2,000+ sensors monitor 18 operational parameters. IoT platforms provide 72-hour failure alerts; AR-guided repairs achieve 15-minute response (60% faster troubleshooting).

3. Rapid Delivery & Flexible Production
   Standard units delivered in 45 days (industry average: 70 days). Containerized modular transport available. 15 power configurations (electric/diesel/hybrid) and 8 belt widths (800-2200mm).

4. Pre-Sales Engineering
   Digital twin engine generates 3 optimized solutions based on material properties (bulk density, moisture, abrasiveness), daily throughput (200-5,000 tons), and site constraints (min. 18m radius).

5. Comprehensive Training
   ISO 18436-certified operator training, spare parts management guidance, and energy optimization reports ensure OEE >90%.

Global Project Highlights

• Indonesia Nickel Mine: 10×ZRLD-1400truck unloader units unload 30,000 t/day laterite nickel ore at -40°C, achieving 95% utilization (42% cost reduction vs. manual).
• Canadian Potash Export: 6×ZRLS-1600truck unloader hydrogen-hybrid units operate 2,000 hours fault-free with PM10 <2 mg/m³, meeting NEPM standards.
• South African Coal Terminal: 4×crawler ZRLD-1800truck unloader units handle 1,800 t/h on 12.1% slopes (belt speed fluctuation ≤±0.8%), annual throughput >5 million tons.
• Australian Iron Ore Project: Custom wear-resistant lining (manganese steel + ceramic) reduces 60mm ore breakage to <0.3%, tripling component lifespan.
• Brazilian Grain Port: Dual-lane ZRLD-TU1400truck unloader unloads 50,000 t soybeans in 8 hours (grain damage <0.2%, PM10 compliant with EU 2019/983).

Performance Benchmarking

Metric	Zoomry	Industry Average
Delivery Lead Time	45 days	70 days
Energy Use (kW·h/t)	0.45	0.68
Fault Response Time	15 minutes	2 hours
Overall Equipment Efficiency (OEE)	92%	83%

---

FAQ

Q1: What is the equipment lifespan and maintenance cost?

A: Core components designed for ≥10-year service with 3-year extended warranty. Annual maintenance costs are 2-3% of purchase price.

Q2: How to handle sticky material blockages?

A: Patented vibration-clearing mechanisms + Teflon-coated hopper liners ensure smooth flow for tar, wet clay, etc.

Q3: What are delivery and installation timelines?

A: Standard units shipped in 45 days. On-site installation completed ≤3 days. Containerized transport minimizes logistics costs.