ZOOMRY
In the field of international bulk cargo transportation, material spillage losses and vessel stability control remain core pain points for port operations. According to the BIMCO 2023 Shipping Report, human operational errors cause annual material losses reaching 3.8 million tons, with economic losses from ship imbalance accidents exceeding $1.7 billion. As a global enterprise specializing in bulk material handling equipment R&D, we provide revolutionary solutions through mobile ship loader innovations.
Precision Control System of Mobile Ship Loaders
3D Dynamic Compensation System
Zoomry's fifth-generation mobile ship loader incorporates the patented "SmartFlow 5.0" technology, achieving millimeter-level precision through coordinated laser point cloud modeling, PID adaptive chute, and material trajectory prediction algorithms. The laser point cloud modeling system, compliant with ISO 18436 standards, performs 2,000 scans per second to generate real-time loading models. The PID adaptive chute, designed to ASTM E2911 standards, ensures ±1.5° pitch angle accuracy through hydraulic servo systems. The CFD-based material trajectory prediction algorithm analyzes particle aerodynamics to anticipate drop points 0.5 seconds in advance, effectively compensating for wind and vessel motion.
Real-time Vessel Stability Monitoring
The breakthrough "DynaBalance Stability System" overcomes limitations of traditional weighing methods. Using a 16-channel pressure sensor array (0.05% FS accuracy) at the loader base, it collects real-time draft data while the digital twin model simultaneously calculates 26 stability parameters including GM, heel angle, and free surface effect. During loading, the genetic algorithm-optimized smart distribution module dynamically adjusts strategies—such as prioritizing wing tanks for iron ore—reducing heeling angle deviation from industry-average 2.1° to below 0.8° while improving loading efficiency by 40%.
Technical Comparison
| Parameter | Manual Operation | Conventional Loader | Zoomry Loader |
|---|---|---|---|
| Material Loss | 1.2%-1.8% | 0.5%-0.8% | ≤0.15% |
| Loading Rate | 800t/h | 1500t/h | 3500t/h |
| Stability Control | ±5° | ±2° | ±0.8° |
| Energy Index | - | 1.0 | 0.68 |
Note: Certain features/components require customization based on actual working conditions.
Case Study
The coal terminal at Indonesia's Tanjung Priok Port had long been constrained by the efficiency limitations of traditional loading methods. According to the port's 2022 operational report, manual operations caused monthly coal spillage losses reaching 21,000 tons, equivalent to losing 17 standard container loads daily. More critically, miscalculations in load distribution triggered vessel tilt alarms over three times weekly, sometimes necessitating complete operational shutdowns for cargo hold rebalancing.
To address these systemic challenges, Zoomry implemented its customized ZRSL mobile ship loader solution. This system integrates the SmartFlow 5.0 material control technology, achieving ±3mm laser scanning precision combined with wind-vessel motion algorithms to execute 60 landing point calibrations per second during coal transfer operations. For stability management, the DynaBalance system utilizes a 16-point pressure sensor array coordinated with digital twin technology, reducing cargo distribution error rates from the industry average of 4.7% to just 0.9%.
Twelve-month operational results demonstrated remarkable improvements: annual coal recovery value increased by $8.7 million, primarily due to spillage rates plummeting from 1.8% to 0.12%. Loading efficiency saw 28% faster vessel turnaround times, enabling 5.6 additional monthly voyages. Most significantly, the terminal achieved 368 consecutive days without major stability incidents, earning Lloyd's Register's "Safe Port" certification (ISO 28000:2022 standard) - a testament to the system's reliability.
Note: Certain features/components require customization based on actual working conditions.
Zoomry Ecosystem Integration
Our complete equipment matrix ensures reliable intelligent conveying:
- Front-end: truck unloaders (18,000t/h capacity)
- Mid-section: Enclosed tubular belt conveyors (spillage-proof)
- Terminal: Telescopic stackers (±15cm stacking accuracy)
Technical Q&A
Q: How do you address space constraints in retrofitting older terminals?
A: Zoomry loaders feature foldable designs with 9.8m minimum turning radius, adaptable to 80% of existing ports.
Q: How is cybersecurity ensured?
A: IEC 62443 Level 3-certified industrial firewalls with blockchain-based operation logs.
With 20 years specializing in bulk handling systems, Zoomry serves 83 countries and 36 of the world's Top 50 ports. As a flagship Chinese manufacturer going global, we deliver "zero-loss, full-balance, high-efficiency" solutions through port automation equipment. Our CE/ATEX-certified engineering team holds 27 international certifications. For customized solutions, visit Zoomry Official Site or contact: +86-131-6401-6717 / oversea@zoomry.cn.
