ZOOMRY
In the global bulk material transportation sector, port handling efficiency directly impacts supply chain operational costs. With the continuous growth of international trade volume, traditional fixed unloading equipment has gradually revealed systemic defects such as poor site adaptability, excessive energy consumption, and high material loss rates. Particularly in complex scenarios like tidal ports and multi-vessel mixed-operation terminals, equipment flexibility and environmental compatibility have become critical bottlenecks constraining efficiency improvement.
The 2023 annual report from the International Bulk Material Handling Association indicates that modern ports show a 12% annual growth in comprehensive demand for mobile handling equipment, with hydraulic integration systems, intelligent positioning technology, and enclosed conveying solutions forming three core directions for technological advancement. ZOOMRY Heavy Industry Co., Ltd., leveraging 20 years of R&D experience in bulk material handling equipment, is reshaping technical standards for port handling machinery through its modular-designed hydraulic hopper integrated mobile truck unloader.
Portable Hydraulic Hopper Integrated Truck Unloader
Hydraulic Drive System
ZOOMRY's integrated electro-hydraulic power system features a 650L ultra-large capacity tank design with dual-pump redundant hydraulic circuits. While achieving synchronous control of equipment lifting/lowering positioning (±5mm accuracy), telescopic arm stepless adjustment (10-22m stroke), and 360° omnidirectional rotation, it reduces energy consumption by 42% compared to traditional systems. Its unique pressure compensation valve assembly maintains hydraulic oil temperature rise within Δ15°C, ensuring stable operation in tropical regions.
Intelligent Control System
The equipment incorporates a triple-mode control system: Full-auto PLC mode for standardized operations, achieving millimeter-level positioning accuracy through laser scanning to establish real-time 3D cargo hold models; Remote control mode equipped with industrial-grade wireless communication modules with an effective range of 500 meters; Manual emergency mode retaining physical operation interfaces. The 10-inch HMI touchscreen supports eight language options and integrates a health monitoring system capable of predicting critical component failures 300 hours in advance.
Structural Engineering Innovations
Utilizing patented truss-style chassis architecture, the design achieves 28% weight reduction while maintaining structural integrity. The dual redundant safety system includes mechanical wire rope breakage limiters and hydraulic failure auto-locking mechanisms, triggering emergency responses within 10ms. A proprietary cable sliding system ensures stable power supply throughout the 50m telescopic range via segmented insulated conduits.
Performance Parameters & Industry Benchmark
ZOOMRY's hydraulic integrated truck unloader achieves multidimensional performance breakthroughs through innovative design. According to 2024 benchmark data from the International Material Handling Council (IMHC), this equipment surpasses mainstream European/American competitors across core metrics:
| Performance Dimension | ZOOMRY Truck Unloader | Industry Benchmark | Improvement | Testing Standard |
|---|---|---|---|---|
| Max. Handling Capacity | 3,000 t/h | 2,200 t/h | +36% | ISO 5049-1 |
| Energy Consumption Rate | 0.8 kW·h/t | 1.2 kW·h/t | -33% | DIN EN 16258 |
| Temperature Range | -30℃\~55℃ | -20℃\~45℃ | +50% range | IEC 60068-2 |
| Protection Rating | IP66 | IP54 | Enhanced | IEC 60529 |
| Maintenance Interval | 2,000 hours | 1,200 hours | +67% | ISO 18436-4 |
Note: Benchmark data represents average values of comparable models
TÜV certification reports further validate equipment reliability: During 1,200-hour continuous full-load testing, critical transmission components (including gearboxes and hydraulic motors) showed only 45% of industry-standard wear levels, while Conveyor Belt joint tensile strength retention reached 98.3%. These results directly reflect ZOOMRY's advancements in materials science and structural mechanics.
Application Case Study
As one of the world's largest iron ore export ports, Port Hedland requires daily unloading operations for over 200 mining trucks with 100-ton payload capacities. Traditional workflows relying on manual guidance and multi-stage transfer equipment faced efficiency bottlenecks and material spillage exceeding 15%. ZOOMRY customized its ZRLD-TU1800 crawler-type truck unloader, featuring a dual-lane hydraulic lifting platform design to achieve fully automated unloading processes.
The AI vision recognition system automatically detects truck positions and container dimensions, guiding vehicles to docking stations with ±5cm accuracy. The patented vibration feeder (Patent No. ZL202310567892.1) enables stepless speed adjustment from 800-1,800 t/h through frequency conversion control, while fully enclosed chutes reduce iron ore powder dispersion to 0.8%.
Post-implementation metrics show single-truck unloading time reduced from 12 minutes to 6 minutes 30 seconds, achieving a 46% efficiency improvement. The rapid repositioning capability increases daily throughput to 25,000 tons, with intelligent scheduling enabling full automation. Operational data confirms annual iron ore loss reduction exceeding 5,200 tons, translating to over \$850,000 in cost savings, while port dust control expenditures decreased by \$120,000/year, realizing dual environmental and economic breakthroughs.
Note: Certain equipment functions and components represent customized solutions requiring configuration adjustments based on actual operating conditions.
Why Choose ZOOMRY Truck Unloaders?
Full-Cycle Quality Verification
CNAS-certified laboratory clusters conduct 12-stage inspections from raw materials to finished products. Roller assemblies undergo 50,000-hour accelerated lifespan testing simulating 15-year extreme operating conditions. All welds comply with AWS D1.1 standards, achieving 99.97% UT flaw detection pass rate.
Global Compliance Certification
Equipment meets 12 international certifications including EU CE, EAC (Russia-Belarus-Kazakhstan), and South Korean KCS standards. Explosion-proof models hold ATEX and IECEx dual certifications for Zone 1 hazardous environments.
Intelligent Maintenance Ecosystem
Remote diagnostics monitor 132 real-time operational parameters. Vibration spectrum analysis triggers automated maintenance alerts and spare parts lists. Multilingual technical support (English/Russian/Spanish/Chinese) guarantees 8-hour response times.
Modular Engineering Design
Patented quick-assembly structures enable 72-hour main frame installation. Hydraulic quick-connect fittings reduce oil change durations to 30% of conventional designs. IP67-rated plug-and-play electrical modules support hot-swap maintenance.
Localized Technical Support
Regional technical centers in Southeast Asia, Middle East, and South America deploy factory-certified engineers. On-site training programs ensure 100% qualified operators skilled in preventive maintenance and emergency troubleshooting.
Request Customized Bulk Handling Solutions Contact ZOOMRY International Division engineers to obtain optimal equipment configurations tailored to your site characteristics, material specifications, and operational objectives. Official Website Tel: +86-13164016717 Email: oversea@zoomry.cn
