The global bulk material handling equipment market is growing at an annual rate of 5.2% (Statista 2023), yet many regions still rely on traditional truck unloader methods plagued by inefficiencies: manual sand unloading takes up to 4 hours per truck, grain loss rates reach 3%, and aggregate size discrepancies can halt production lines.

Zoomry’s Mobile Truck Unloader, designed for mines, ports, and grain silos, addresses these challenges with its crawler/wheeled chassis, expandable hopper (3.5-5.7m), and processing capacity of 200-1800 tons/hour. This solution boosts unloading efficiency by over 70%, features IP65-rated full-enclosure protection, and adapts to diverse scenarios. Its value has been proven at a Southeast Asian port, where 5 units increased annual throughput by 1.2 million tons, eliminating the industry pain point of “3-hour truck queues and 2-hour unloading delays.”

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Advantages of Zoomry’s Mobile Truck Unloader

1. Robust Structure: Heavy-duty truck chassis (ground clearance ≥300mm) with hydraulic support legs withstands 150mm aggregate impacts (compressive strength 350MPa).
2. Smart Conveyance: Customizable 1400-1800mm wear-resistant belts (NM400 steel protection) paired with Siemens dual motors (2×22kW) enable precise flow control (±2% error) for materials with densities of 0.5-3.0 tons/m³.
3. Scenario Adaptability: Crawler models (ZRLD-TU series) with 12.1% climbability or heavy-duty tire models (ZRLS-TU series Tracked Mobile Truck Unloader) operate at 6.7m discharge height with ≤3m turning radius.

Customizable features like 2/4-lane ramps, radio remote control, or hydraulic ramps cater to 24/7 port operations or rugged mining terrains.

For inquiries, refer to: What Does a Truck Unloader Do? or contact us below.

• Zoomry Official Website
• +86 131-6401-6717
• oversea@zoomry.cn

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Can a Mobile Truck Unloader Handle Grain, Sand, and Aggregates?

Grain Handling: From Dust Explosion Risks to Food-Grade Safety

Case Study: Jakarta Port Grain Terminal, Indonesia
High heat (32°C average) and humidity (85%) exacerbated mold and dust explosion risks. The port’s existing pneumatic unloader had 25mg/m³ dust levels (exceeding limits) and 1.5% corn breakage.

Zoomry’s Mobile Truck Unloader (ZRLS-TU1600) integrates dual cooling (air + water) to limit motor temperature rise to ≤15K at 40°C, 316L stainless steel components (FDA 21 CFR 177.1520 compliant), and NSF H1-certified lubricants. A cyclone separator reduces dust to 8mg/m³ (below Indonesia’s SNI 8279 limit of 10mg/m³). Results: 0.7% breakage (below 0.8% target), 610 tons/hour throughput (90% faster), and 42% lower energy costs, saving $180,000 annually.

Client Feedback: “Zoomry’s equipment accelerated our ISO 22000 certification by 6 months.” — PT. IndoGrain Logistics Director

Sand Unloading: Overcoming Abrasion and Moisture Variability

Case Study: Dubai Mechanized Sand Plant, UAE
Desert temperature swings (30°C day/15°C night) caused sand moisture fluctuations (3%-18%), leading to monthly 36-hour downtime for roller jams.

Zoomry’s Mobile Truck Unloader (ZRLD-TU1800) uses nano-ceramic-coated rollers (HV1500 hardness, 67% harder than NM400 steel) and smart moisture sensors to adjust hopper angles (25°-35°), achieving 1850 tons/hour throughput in 55°C heat. Results: 98.7% uptime and 13,500-hour belt lifespan (industry average: 8,000 hours).

Client Feedback: “This is the only equipment that runs 24/7 in our extreme summer heat.” — Al Ghurair Construction Project Manager

Aggregate Handling: Impact Resistance and Stockpile Stability

Case Study: Quebec Iron Ore Hub, Canada
Extreme cold (-30°C) caused hydraulic failures and structural cracks from high-density iron ore (3.2 tons/m³).

Zoomry’s Arctic Edition Mobile Truck Unloader (ZRLD-TU2000-P) features Mobil Arctic FX hydraulic fluid (-54°C operability), polymer impact-absorbing liners (98% energy dissipation), and laser-guided size screening (±2mm accuracy). Satellite-enabled preheating ensures full operation within 30 minutes at -30°C. Results: 45-minute unloading (120% faster), winter output at 85% of summer capacity, and 0.8kWh/ton energy use (below NRCan Tier4 standards).

Client Feedback: “It ended our 20-year winter production slump.” — Rio Tinto Operations Director

Note:Dataanonymized perZoomry’s international project agreements.

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How to Choose the Right Mobile Truck Unloader?

1. Material Properties: IP65 dustproofing for grain, abrasion resistance for sand, impact-proofing for aggregates.
2. Environment: Wheeled models (ZRLS series) for ports; crawler models (ZRLD series) for mines.
3. Capacity: 1400mm belts (200-1000 tons/hour) for small sites; 1800mm belts (600-1800 tons/hour) for large hubs.