ZOOMRY
Zoomry’s mobile truck unloader + hopper system, with its integrated design of “truck unloading – hopper buffering – belt conveying – silo discharging,” provides efficient and dust-free bulk material handling solutions for ports, mines, steel plants, and other scenarios. Its modular structure, intelligent control, and processing capacity of up to 1,800 tons per hour address the inefficiencies of traditional unloading methods—manual unloading takes up to 2 hours per truck, open-air operations cause dust pollution exceeding 50% (PM10 concentration over 100mg/m³), and fixed equipment cannot adapt to dynamic worksites.
Composition and Advantages of Zoomry’s Mobile Truck Unloader
Core Components and Parameters
| Component | Technical Specifications | Advantages Over Traditional Equipment |
|---|---|---|
| Mobile Truck Unloader |
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80% higher flexibility, adaptable to complex terrain |
| Low-Profile Hopper System |
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Unloading efficiency increased to 20 minutes per truck, blockage rate <1% |
| Intelligent Control Module |
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Labor costs reduced by 70%, positioning accuracy ±5cm |
Workflow and Product Advantages
During the unloading phase, trucks carrying materials enter the mobile unloader’s low-incline platform (6.7° slope, compatible with 3.5-5.7m-wide hoppers). Materials directly enter the anti-blockage buffer hopper via the 30° inclined hopper, with a built-in 15Hz vibration device ensuring no residue of sticky materials. Subsequently, the 1400/1800mm-wide belt conveys materials at a maximum rate of 1,800 tons/hour, while hydraulic supports adjust the conveying height to 6.3m for precise alignment with silos or stackers. Certified by TÜV Rheinland, the system achieves an energy consumption of 0.75kWh per ton—32% lower than traditional grab cranes—and maintains dust concentration below 8mg/m³ (exceeding ISO 21899 standards) through enclosed chutes and water mist spray systems, enabling energy-efficient and eco-friendly operations.
If you have any questions about the mobile truck unloader + hopper system, please read our article: What Does a Truck Unloader Do? or contact us using the information below.
- Zoomry Heavy Industries Official Website
- +86 131-6401-6717
- oversea@zoomry.cn
Industry Applications: Two Global Benchmark Cases
Port Bulk Grain Transfer
As Southeast Asia’s largest bulk grain hub, Tanjung Priok Port in Jakarta, Indonesia, handles 300 trucks daily (40-ton capacity each). However, manual unloading (50 tons/hour), material hardening during rainy seasons, and open-air dust pollution (PM10 concentration 120mg/m³) caused annual losses exceeding $2 million (including $500,000 in environmental fines and $1.5 million in port congestion costs).
Zoomry deployed the ZRLS-TU1800 wheeled mobile truck unloader (1,800mm belt width/4.2m/s speed) and a 5.7m³ dust-proof hopper system. Utilizing a 30° inclined vibrating hopper (20Hz high-frequency anti-blockage) and a four-layer enclosed chute + 0.5μm water mist dust suppression, the system achieved an unloading efficiency of 600 tons/hour and dust concentration <5mg/m³, with daily throughput exceeding 10,000 tons. The ROI period was 14 months, saving over $800,000 in annual operating costs. The port operations director stated, “This is the most successful investment in the past decade, doubling throughput without expanding the yard.”
Mine Ore Transportation
The Pilbara region in Western Australia produces 2 million tons of highly viscous hematite annually (BVI index 8.5). Traditional unloaders suffered a 30% daily blockage rate, causing 4 hours of downtime and 15% annual production loss, while extreme temperatures (-10°C to 50°C) led to a 30% equipment failure rate.
The customized ZRLT-TU1400 crawler mobile truck unloader (380kN traction) integrated a dynamic anti-blockage system (32 piezoelectric sensors + 15-25Hz adaptive vibration) and AR450 wear-resistant liners, reducing blockages to 0.5% and achieving an MTBF of 2,200 hours. With IP66 protection and predictive maintenance, annual maintenance costs dropped by $120,000, and production capacity rose to 2.3 million tons. Mine engineers noted, “Zoomry’s solution understands hematite better than we do, with 98.7% equipment availability.”
Zoomry’s Technical Differentiation
| Technical Dimension | Implementation | Customer Value |
|---|---|---|
| Modular Design | Equipment disassembles into 20ft container modules for rapid sea/land transport | Overseas deployment in 15 days |
| Intelligent Control |
PLC auto-adjusts belt speed ±0.2m/s (based on hopper load) AI vision silo alignment (±3cm accuracy) |
80% less manual intervention, continuous operation |
| Extreme Condition Adaptation |
Operates at -40°C to 60°C IP66 protection against salt fog and dust |
50% longer lifespan in mines and polar regions |
| Full Lifecycle Service | 3-year warranty + 48-hour global support + local spare parts inventory | <8-hour response time, near-zero downtime risk |
Why Choose Zoomry?
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Zoomry’s mobile truck unloaders have been deployed in over 1,000 projects across six continents, serving ports, mines, and granaries. With a <1.2% failure rate (industry average >5%) and 150,000-hour MTBF for key components, they have become the preferred choice for clients in the Middle East, Southeast Asia, South America, and Africa to replace European brands.
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For industries like chemicals, grain, and mining, Zoomry offers deep customization: explosion-proof motors (ATEX/IECEx certified) + nitrogen inerting systems (oxygen concentration <8%) for chemicals; food-grade stainless steel hoppers (Ra≤0.8μm polish) + IP69K pest-proof sealing for grain; and -40°C low-temperature hydraulic oil + 50°C enhanced cooling for extreme environments, ensuring safe and efficient material handling.
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Through modular design and smart energy management, Zoomry’s systems reduce total costs by 35% compared to traditional setups. Dynamic motor power adjustment cuts idle energy consumption (0.75kWh/ton), while 150,000-hour lifespans for idlers (industry average 30,000 hours) and localized spare parts supply slash annual maintenance costs by over 50%.
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Zoomry’s mobile truck unloaders integrate PLC auto-speed control (±2% accuracy) and AI vision positioning (±3cm error) for fully automated operations. LiDAR scans material piles and silo positions in real time, while belt speeds adapt to hopper loads. With vibration sensors and cloud-based predictive maintenance, with 72-hour advance fault warnings, reducing labor demand by 80%.
