The Mobile truck unloader + Hopper Feeder Combo, developed by Zoomry Heavy Industry for mining and port scenarios, is an integrated bulk material handling system. Featuring a heavy-duty steel frame, low-profile hopper (adjustable width: 3.5-5.7 meters), and dual-mode travel mechanism (wheeled/crawler type), this system directly transfers bulk materials from trucks, loaders, or excavators to stackers or ship loaders via 1400-1800mm belt conveyors. With processing capacity ranging from 200 to 1800 tons per hour, it effectively resolves inefficiencies and material spillage issues inherent in traditional manual unloading methods.
Key Features of Mobile Truck Unloader
Multi-dimensional Material Receiving Adaptability
The receiving system of Zoomry's Mobile Truck Unloader utilizes a 3.5-5.7m adjustable hopper width, compatible with MHC-grade mining trucks and 40-ton articulated dump trucks (ASTM D4438 compliant). The 30° inclined ramp (equivalent to 12.1% climbing angle) and optional dual/four-lane configuration reduce single unloading cycles to 8 minutes, achieving 5X efficiency over manual operations. At Chile's Codelco copper mine, this system processed 12,000 tons of iron ore sand daily with 94% equipment utilization.
Intelligent Conveying Efficiency Enhancement
Equipped with 1400-1800mm belts and 600-1800mm telescopic arms, the ZRLS series wheeled Mobile Truck Unloaders (e.g., ZRLS-TU1800) and ZRLD series crawler models (e.g., ZRLD-TU1400) cover 200-1800t/h processing demands. The 6.3m maximum stacking height complies with ISO 1161 container standards. Field tests at Rotterdam's Europoort port demonstrated increased iron ore stacking density to 1.8t/m³ (vs. 1.5t/m³ for conventional systems), improving cargo space utilization by 17%.
Hydraulic Power & Dynamic Stability
The industrial-grade frame integrates a dual-mode hydraulic system (2×22kW electric/hydraulic power packs), reducing energy consumption by 26.7% compared to traditional 30kW single-pump systems. Hydraulic lifting enables ±2° dynamic leveling, while super-heavy tires or crawler chassis (site transfer time ≤45 minutes) ensure stable operation on 12.1% gradients. This ATEX-certified (30 CFR Part 18) system has been successfully deployed in Siberia's -40℃ Norilsk nickel mines.
Power Configuration | Traditional Equipment | Zoomry System | Efficiency Improvement |
---|---|---|---|
Hydraulic Power Pack | 30kW Single Pump | 2×22kW Dual-mode | 26.7% Energy Saving |
Travel Mechanism | Fixed Steel Rails | Super-duty Tires/Crawler | ≤45-minute Transfer |
Extreme-condition Engineering Validation
304 stainless steel scrapers and ceramic-coated rollers withstand high-corrosion environments, demonstrating 300% extended component lifespan at Chile's Escondida copper mine. The integrated safety system with millimeter-wave radar and pressure sensors automatically triggers emergency braking when loads exceed 115% capacity, achieving 310 accident-free days at Indonesia's Adaro coal mine.
Global Standardization Compliance
From the base ZRLS-TU1400 wheeled model to the flagship ZRLD-TU1800 crawler version, all products hold EU CE (EN 12001:2012) and US MSHA certifications. Brazil's Vale Group reported 65% residual value after 5 years (industry average: 45%) and 39% lifecycle cost (LCC) reduction over competitors, establishing this as the preferred solution for global mining conglomerates.
Mobile Truck Unloader Specifications
Model | Travel Mode | Belt Width (mm) | Capacity (t/h) | Application Field |
---|---|---|---|---|
ZRLS-TU1400 | Wheeled | 1400 | 200-600 | Grain Silos/Chemical Plants |
ZRLS-TU1800 | Wheeled | 1800 | 800-1800 | Iron Ore Ports/Coking Plants |
ZRLD-TU1400 | Crawler | 1400 | 200-1000 | Mining/Construction Sites |
ZRLD-TU1800 | Crawler | 1800 | 600-1800 | Bulk Terminals |
Technical Parameter Comparison
Key Parameter | Industry Average | Zoomry Equipment | Improvement Rate |
---|---|---|---|
Hopper Width | Fixed 3.2m | 3.5-5.7m Adjustable | +71% Compatibility |
Hydraulic Response | 1.2 seconds | 0.8 seconds | 33% Faster |
Residual Value | 45% after 5 years | 65% after 5 years | 44% Higher |
Please contact us using the info below if you have any questions about Mobile Truck Unloader + Hopper Feeder Combo
- Zoomry official website
- +86 131-6401-6717
- oversea@zoomry.cn
Why Choose Zoomry?
- Certified compliance with EU CE (EN 12001:2012 dynamic load standards) and US MSHA (30 CFR Part 18 explosion-proof requirements) for high-risk operations.
- Dual-mode (ZRLS wheeled/ZRLD crawler) design with 1400-1800mm belts handles 200-1800t/h throughput, maintaining 15% slope operations with ≤45-minute transfers.
- Extreme-environment validation: -40℃ hydraulic oil thermal management enables 310-day continuous operation; ceramic-coated rollers last 18,000 hours in corrosive settings (300% longer than steel rollers).
- 20-30 day project implementation cycle eliminates delays from conventional installation timelines.