Bulk Material Handling Made Simple: Mobile Truck Unloader + Hopper Feeder Combo

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Bulk Material Handling Made Simple: Mobile Truck Unloader + Hopper Feeder Combo

The Mobile truck unloader + Hopper Feeder Combo, developed by Zoomry Heavy Industry for mining and port scenarios, is an integrated bulk material handling system. Featuring a heavy-duty steel frame, low-profile hopper (adjustable width: 3.5-5.7 meters), and dual-mode travel mechanism (wheeled/crawler type), this system directly transfers bulk materials from trucks, loaders, or excavators to stackers or ship loaders via 1400-1800mm belt conveyors. With processing capacity ranging from 200 to 1800 tons per hour, it effectively resolves inefficiencies and material spillage issues inherent in traditional manual unloading methods.

mining


Key Features of Mobile Truck Unloader

Multi-dimensional Material Receiving Adaptability

The receiving system of Zoomry's Mobile Truck Unloader utilizes a 3.5-5.7m adjustable hopper width, compatible with MHC-grade mining trucks and 40-ton articulated dump trucks (ASTM D4438 compliant). The 30° inclined ramp (equivalent to 12.1% climbing angle) and optional dual/four-lane configuration reduce single unloading cycles to 8 minutes, achieving 5X efficiency over manual operations. At Chile's Codelco copper mine, this system processed 12,000 tons of iron ore sand daily with 94% equipment utilization.

Intelligent Conveying Efficiency Enhancement

Equipped with 1400-1800mm belts and 600-1800mm telescopic arms, the ZRLS series wheeled Mobile Truck Unloaders (e.g., ZRLS-TU1800) and ZRLD series crawler models (e.g., ZRLD-TU1400) cover 200-1800t/h processing demands. The 6.3m maximum stacking height complies with ISO 1161 container standards. Field tests at Rotterdam's Europoort port demonstrated increased iron ore stacking density to 1.8t/m³ (vs. 1.5t/m³ for conventional systems), improving cargo space utilization by 17%.

Hydraulic Power & Dynamic Stability

The industrial-grade frame integrates a dual-mode hydraulic system (2×22kW electric/hydraulic power packs), reducing energy consumption by 26.7% compared to traditional 30kW single-pump systems. Hydraulic lifting enables ±2° dynamic leveling, while super-heavy tires or crawler chassis (site transfer time ≤45 minutes) ensure stable operation on 12.1% gradients. This ATEX-certified (30 CFR Part 18) system has been successfully deployed in Siberia's -40℃ Norilsk nickel mines.

Power Configuration Traditional Equipment Zoomry System Efficiency Improvement
Hydraulic Power Pack 30kW Single Pump 2×22kW Dual-mode 26.7% Energy Saving
Travel Mechanism Fixed Steel Rails Super-duty Tires/Crawler ≤45-minute Transfer

Extreme-condition Engineering Validation

304 stainless steel scrapers and ceramic-coated rollers withstand high-corrosion environments, demonstrating 300% extended component lifespan at Chile's Escondida copper mine. The integrated safety system with millimeter-wave radar and pressure sensors automatically triggers emergency braking when loads exceed 115% capacity, achieving 310 accident-free days at Indonesia's Adaro coal mine.

Global Standardization Compliance

From the base ZRLS-TU1400 wheeled model to the flagship ZRLD-TU1800 crawler version, all products hold EU CE (EN 12001:2012) and US MSHA certifications. Brazil's Vale Group reported 65% residual value after 5 years (industry average: 45%) and 39% lifecycle cost (LCC) reduction over competitors, establishing this as the preferred solution for global mining conglomerates.

zoomry truck unloader


Mobile Truck Unloader Specifications

Model Travel Mode Belt Width (mm) Capacity (t/h) Application Field
ZRLS-TU1400 Wheeled 1400 200-600 Grain Silos/Chemical Plants
ZRLS-TU1800 Wheeled 1800 800-1800 Iron Ore Ports/Coking Plants
ZRLD-TU1400 Crawler 1400 200-1000 Mining/Construction Sites
ZRLD-TU1800 Crawler 1800 600-1800 Bulk Terminals

Technical Parameter Comparison

Key Parameter Industry Average Zoomry Equipment Improvement Rate
Hopper Width Fixed 3.2m 3.5-5.7m Adjustable +71% Compatibility
Hydraulic Response 1.2 seconds 0.8 seconds 33% Faster
Residual Value 45% after 5 years 65% after 5 years 44% Higher

Please contact us using the info below if you have any questions about Mobile Truck Unloader + Hopper Feeder Combo


Why Choose Zoomry?

  1. Certified compliance with EU CE (EN 12001:2012 dynamic load standards) and US MSHA (30 CFR Part 18 explosion-proof requirements) for high-risk operations.
  2. Dual-mode (ZRLS wheeled/ZRLD crawler) design with 1400-1800mm belts handles 200-1800t/h throughput, maintaining 15% slope operations with ≤45-minute transfers.
  3. Extreme-environment validation: -40℃ hydraulic oil thermal management enables 310-day continuous operation; ceramic-coated rollers last 18,000 hours in corrosive settings (300% longer than steel rollers).
  4. 20-30 day project implementation cycle eliminates delays from conventional installation timelines.

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